Umatshini wokuvelisa iSandwich Cotton Candy weMarshmallow Extruding JZM120

Umgca wemveliso yeelekese zekotoni ozenzekelayo sisiqwenga sezixhobo zokwenza iilekese zekotoni. Lo mgca welekese zekotoni okhutshiweyo uqulathe umatshini wokufaka kunye nomatshini wokukhupha, okwaziyo ukuvelisa iilekese zekotoni ezigcweleyo okanye iilekese zekotoni ezijijekileyo, ezinemibala emininzi. Lo matshini ukuvumela ukuba wenze ngokukhawuleza nangokulula iintlobo ngeentlobo zeelekese zekotoni, ubungakanani, kunye nemibala. Ukuba ucinga ngokuthenga umgca wemveliso yeelekese zekotoni ezigcweleyo eTshayina, silukhetho lwakho oluphezulu.

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Inkqubo yethu yokupheka i-marshmallow kunye ne-marshmallow yanamhlanje ibalulekile ekuveliseni i-confectionery ye-marshmallow ekumgangatho ophezulu—nganye kufuneka ithambe kwaye ithambile.

Inkqubo yethu yokwenza ibhiya yenzelwe ukudala isiraphu egqibeleleyo. Idibanisa ubuchwepheshe bamva nje, inkqubo yenyathelo ngenyathelo, useto lobushushu oluchanekileyo, kunye neendlela zokuxukuxa ngononophelo ukuqinisekisa ukuba ukuhambelana okufunekayo kufezekiswa rhoqo kuyo yonke inkqubo yokwenza ibhiya.

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Sinomgca wemveliso opheleleyo, ozenzekelayo ngokupheleleyo onokuvelisa ii-marshmallows ezikumgangatho ophezulu ngemibala eyahlukeneyo, iimilo, kunye nokuzaliswa. Lo mgca unamandla okukhupha aguquguqukayo kwaye unokuvelisa iintlobo ngeentlobo zeemilo ezikhethekileyo kunye neentlobo zee-marshmallows ukuhlangabezana neemfuno ezahlukeneyo zemveliso, kubandakanya iimilo zeekhathuni, iimilo zentambo ezijijekileyo, kunye nokuzaliswa kweziqhamo.

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Imveliso Yokugqibela

Umgca wemveliso ye-marshmallow ozenzekelayo ngokupheleleyo - Ifanelekile kwiimo ezahlukeneyo kunye nokuzaliswa

Ubume obuphezulu: Oomatshini bethu bokudala bavelisa iimarshmallows ezivuthuza umoya kakhulu ezinobume obuthambileyo, obuthambileyo, nobuthambileyo. Ezi zixhobo ziqinisekisa ubume obuthambileyo obuhlala buhleli kunye nomgangatho okhanyayo, zibonelela ngobume obufunekayo ngolawulo oluchanekileyo kunye nobuchwepheshe obuphambili.

IiMilo neeMibala ezininzi: Impumlo enye ye-extruder inokuvelisa imibala efikelela kwimine ngaxeshanye, nto leyo evumela iintlobo ngeentlobo zeemilo kunye nokujika kweentambo ze-marshmallow. Ixhasa ukuveliswa kwemibala eyahlukeneyo kunye neemilo ezithile, kwaye ivumela ukuhlanganiswa kweencasa kunye nokuzaliswa ukuze kwenziwe ngokwezifiso eziphezulu.

Ukuzalisa Okutsha kunye nokuDityaniswa: Umatshini wokufaka ungadala iimarshmallows ezigcweleyo (ezifana nejam okanye itshokolethi) kunye neemarshmallows ezineetoni ezimbini ezinokuzalisa ezifana neayisikhrim. Le nkqubo inokuvelisa uluhlu olubanzi lweencasa zemarshmallow kunye nokudityaniswa kweencasa, kuquka iintlobo ezineetoni ezimbini kunye nezigcweleyo.

UkuZenzekela okungenamthungo: Inkqubo yokomisa edibeneyo ezenzekelayo isusa isidingo sokungenelela kwabantu de kugqitywe ukupakishwa, nto leyo eyenza kube lula inkqubo yemveliso. Le teknoloji kunye nenkqubo yenzelwe ukwenza kube lula ukusebenza, ukunciphisa iindleko zabasebenzi, kunye nokufezekisa ukusebenza kakuhle kwemveliso ngokunciphisa iindleko zabasebenzi kunye nabasebenzi.

Isisombululo Sokuphela: Lo mgca womoya oqhubekayo yinkqubo epheleleyo ephatha onke amanyathelo ukusuka ekubileni kwezinto eziluhlaza ukuya ekomiseni nasekupakisheni. Umatshini welekese yekotoni kunye nezinto zawo zenziwe ngentsimbi engagqwaliyo, ukuqinisekisa ukhuseleko lokutya kunye nococeko. Inkqubo yemveliso iyilwe kakuhle, ingabizi kakhulu, kwaye inciphisa inkunkuma.

Ukwenziwa ngokwezifiso okuphezulu: Iilekese zekotoni ezinombala omnye kunye nemibala emininzi zinokwenziwa, kunye neemilo ezijijekileyo nezekhathuni, uyilo lwe-ayisikhrim, kunye nokuzaliswa kweziqhamo. Le nkqubo iyahlangabezana neemfuno zemarike kunye neemfuno zemveliso zoshishino lweelekese kunye namashishini, kubandakanya nokukwazi ukuvelisa uluhlu olubanzi lweemveliso zeelekese kwindawo yefektri.

Umgca Wokuvelisa iMarshmallow Ozenzekelayo Ngokupheleleyo - Uluhlu Lokujonga Lomqhubi

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Umxubi Ongaphambili

• Ulungisa umxube ngokongeza amanzi, iswekile, isiraphu yeglucose, isisombululo segelatin (okanye ezinye iihydrocolloids), umbala/incasa engatshisiyo, kunye nesiraphu yombona njengezithako eziphambili.

• Ukuseta: Nyibilikisa kwi-75–80°C, 60–90 rpm, ide ifikelele kwiBrix ye-78–80°C.

• Iqinisekisa ukuhambelana komxube kwimveliso yeelekese ezivuthela umoya kakhulu.

• Uhlambululo lwe-CIP ekupheleni kwebhetshi.

Isipheki (iflash okanye ityhubhu)

• Ukutya okuqhubekayo okuvela kwi-pre-mixer.

• Ithagethi: 105–110°C, ukufuma kokugqibela yi-18–22%.

• I-alamu ye-refractometer ekwi-intanethi ukuba iBrix ingaphantsi kwama-76°C.

Isipholileyo seSlurry

• Ubushushu bomtshintshi wobushushu bepleyiti ukuya kuma-65–70°C.

• Kubalulekile: Kuphephe ubushushu obungaphantsi kwama-60°C (ukuthintela ukujiya kwegelatin ngaphambi kokuba ijiye).

Isixhobo somoya esiqhubekayo

• Imiselwe kwi-250–300% yokugqithisa.

• Imitha yokuhamba komoya: iibha ezi-3–6, ezicocekileyo nezingenazintsholongwane.

• Jonga i-torque curve—iincopho zibonisa isikrini esivalekileyo.

Ukuzaliswa kweZiko loMsebenzi weDeposition kwiiMilo ze-3D

• I-Manifold yahlula isiseko sibe yimibala emi-2-3, nto leyo eyenza i-marshmallow.

• Ipompo ye-peristaltic ivumela ukongezwa okulinganiselweyo kweencasa ezinobushushu (<45°C) kunye nombala.

• Qinisekisa ukuba imilinganiselo yesantya sokuhamba kwamanzi ihambelana nephepha leresiphi.

Imibala emine ikhutshelwa kwi-marshmallow roll enye

• Ubushushu bomngundo yi-45–48°C (ukuthintela ukukrazuka).

• Itonela yokupholisa: 15–18°C, ixesha lokuhlala yimizuzu emi-4–6, i-RH < 55%.

• Isantya sebhanti esihambelana nomsiki osezantsi.

Igumbi lokususa uthuli (isitatshi/icing)

• Izinto zokuqokelela uthuli eziphezulu nasezantsi zimiselwe kwi-1.5–2 grams kwi-100 grams nganye yemveliso.

• Iiblade ezijikelezayo zinqunyulwe zibe bubude obuyi-±1 mm.

• Uxinzelelo lwegumbi -25 Pa; umphunga we-HEPA.

• Ukusetyenziswa komgubo kunceda ukuthintela ukunamathela kunye nokugcina umgangatho wemveliso.

Ukususa uthuli/ukususa uthuli olugqithisileyo

• Isixhobo sokudlidliza kunye nesixhobo somoya esibuyela umva sisusa istatshi esigqithisileyo.

• Isixhobo sokubona isinyithi esingaphakathi emva kwesixhobo sokudlidliza.

• Ukususwa kothuli olongezelelweyo kunceda ukuthintela ukunamathela nokuqinisekisa ukuthembeka kwemveliso.

Ibhanti yokomisa ngokuzenzekelayo kunye nenkqubo

• 25-35°C, ukufuma <55%

• Itonela epholisayo kwi-12–15°C, imizuzu eyi-6–8.

Ukupakisha

• Dlulisela kwi-flow wrapper ngebhanti yokusasaza.

• Ukhetho lweMAP: N₂ ukuhlanjwa, O₂ <1%.

• Kuhlolwe ukuthembeka kwesitywina (uvavanyo lokubola kwe-vacuum rhoqo emva kwemizuzu engama-30).

• Inqanaba lokupakisha linyathelo lokugqibela kwinkqubo yemveliso, lokwandisa ixesha lokugcinwa kokutya kunye nokuqinisekisa ukhuseleko lokutya.

Ulwazi loKhuseleko/loMgangatho

• Zonke iindawo zoqhagamshelwano zentsimbi engagqwaliyo ziyi-304 okanye i-316; imijikelo epheleleyo ye-CIP/SIP.

• Amanqaku Olawulo Abalulekileyo (CCP): Ubushushu bokupheka, ukufunyanwa kwesinyithi, ukutywinwa kwephakheji.

• Imveliso eqhelekileyo: umgca wokukhupha we-1.2 m, 300–500 kg/h.