Umugqa Wokukhiqiza Amaswidi Kakotini WeSandwich Umshini Wokukhipha Amaswidi eMarshmallow JZM120

Umugqa wokukhiqiza amaswidi kakotini ozenzakalelayo uyingxenye yemishini yokukhiqiza amaswidi kakotini. Lo mugqa wamaswidi kakotini okhishwe uqukethe umshini wokufaka kanye nomshini wokukhipha, okwazi ukukhiqiza amaswidi kakotini agcwele noma amaswidi kakotini asontekile, anemibala eminingi. Lo mshini ukuvumela ukuthi udale ngokushesha nangokulula izinhlobo ezahlukene zamaswidi kakotini, osayizi, kanye nemibala. Uma ucabanga ukuthenga umugqa wokukhiqiza amaswidi kakotini agcwele ovela eShayina, siyisinqumo sakho esiphezulu.

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Uhlelo lwethu lokupheka lwe-marshmallow olusezingeni eliphezulu lubalulekile ekukhiqizeni i-confectionery ye-marshmallow esezingeni eliphezulu—ngalinye kumele lithambe futhi lithambe.

Uhlelo lwethu lokukhiqiza utshwala lwenzelwe ukudala isiraphu ephelele. Luhlanganisa ubuchwepheshe bamuva, inqubo yesinyathelo ngesinyathelo, izilungiselelo zokushisa ezinembile, kanye namasu okuxuba ngokucophelela ukuqinisekisa ukuthi ukuvumelana okufiselekayo kufezwa njalo kuyo yonke inqubo yokukhiqiza utshwala.

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Sinomugqa wokukhiqiza ophelele, ozenzakalelayo ngokugcwele ongakhiqiza ama-marshmallow asezingeni eliphezulu ngemibala ehlukahlukene, izimo, kanye nokugcwaliswa. Lo mugqa unamandla okukhipha aguquguqukayo futhi ungakhiqiza izinhlobo ezahlukene zezimo ezikhethekile kanye nezinhlobo zama-marshmallow ukuze kuhlangatshezwane nezidingo zomkhiqizo ezahlukahlukene, kufaka phakathi izimo zekhathuni, izimo zezintambo ezisontekile, kanye nokugcwaliswa kwezithelo.

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Umkhiqizo Wokugcina

Umugqa wokukhiqiza i-marshmallow ozenzakalelayo ngokuphelele - Ilungele izimo ezahlukahlukene kanye nokugcwaliswa

Ukuthungwa Okuphezulu: Imishini yethu yokudala ikhiqiza ama-marshmallow agcwele umoya anokuthungwa okubushelelezi, okuthambile, nokuthambile. Lo mshini uqinisekisa ukuthungwa okuthambile njalo kanye nekhwalithi elula, uletha ukuthungwa okufiselekayo ngokulawula okunembile kanye nobuchwepheshe obuthuthukisiwe.

Izimo Nemibala Eminingi: I-nozzle eyodwa ye-extruder ingakhiqiza imibala efinyelela kwemine ngesikhathi esisodwa, okwenza kube nokwakheka okuhlukahlukene kanye nokusonta kwezintambo ze-marshmallow. Isekela ukukhiqizwa kwemibala ehlukene kanye nezimo ezithile, futhi ivumela ukuhlanganiswa kwezinongo kanye nokugcwalisa ukuze kwenziwe ngokwezifiso okukhulu.

Ukugcwalisa Nokuhlanganisa Okusha: Umshini wokufaka ungakha ama-marshmallow agcwele (njengejamu noma ushokoledi) kanye nama-marshmallow anemibala emibili anokugcwalisa okufana ne-ayisikhilimu. Uhlelo lungakhiqiza uhla olubanzi lwezinongo ze-marshmallow kanye nezinhlanganisela zokunambitheka, kufaka phakathi izinhlobo ezimbili nezigcwele.

Ukuzenzakalela Okungenamthungo: Uhlelo lokomisa oluhlanganisiwe oluzenzakalelayo luqeda isidingo sokungenelela kwabantu kuze kube yilapho ukupakishwa sekuqediwe, okwenza inqubo yokukhiqiza ibe lula. Lobu buchwepheshe kanye nohlelo kuklanyelwe ukwenza imisebenzi ibe lula, ukunciphisa izindleko zabasebenzi, kanye nokufeza ukusebenza kahle okuphezulu ngokunciphisa izindleko zabasebenzi kanye nezindleko zabasebenzi.

Isixazululo Sokugcina: Lo mugqa womoya oqhubekayo uwuhlelo oluphelele oluphatha zonke izinyathelo kusukela ekubiliseni izinto ezingavuthiwe kuya ekomiseni nasekupakisheni. Umshini wamaswidi kakotini kanye nezingxenye zawo zakhiwe ngensimbi engagqwali, oqinisekisa ukuphepha kokudla kanye nokuhlanzeka. Inqubo yokukhiqiza iklanywe kahle, iyabiza, futhi inciphisa imfucuza.

Ukwenza Ngokwezifiso Okuphezulu: Amaswidi kakotini anombala owodwa kanye nemibala eminingi angakhiqizwa, kanye nezimo ezisontekile kanye nezama-cartoon, imiklamo ye-ayisikhilimu, kanye nokugcwaliswa kwezithelo. Lolu hlelo luhlangabezana nezidingo zemakethe kanye nezidingo zomkhiqizo wemboni yamaswidi kanye namabhizinisi, okuhlanganisa nekhono lokukhiqiza imikhiqizo eminingi yamaswidi endaweni yefektri.

Umugqa Wokukhiqiza we-Marshmallow Ozenzakalelayo Ngokugcwele - Uhlu Lokuhlola Lomqhubi

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I-Pre-Mixer

• Ulungisa ingxube ngokungeza amanzi, ushukela, isiraphu ye-glucose, isixazululo se-gelatin (noma amanye ama-hydrocolloids), umbala/ukunambitheka okumelana nokushisa, kanye nesiraphu yommbila njengezithako eziyinhloko.

• Ukusetha: Ncibilikisa ku-75–80°C, 60–90 rpm, kuze kufinyelelwe ku-Brix engu-78–80°C.

• Kuqinisekisa ukuhambisana kwengxube yomkhiqizo wamaswidi ovuvukele kakhulu.

• Uchungechunge lokuhlanza lwe-CIP ekugcineni kweqoqo.

Isipheki (i-flash noma ityhubhu)

• Ukudla okuqhubekayo okuvela kumshini wokuxuba kusengaphambili.

• Ithagethi: 105–110°C, umswakama wokugcina 18–22%.

• I-alamu ye-refractometer eku-inthanethi uma i-Brix < 76°C.

Isipholile Esiludaka

• Izinga lokushisa le-plate heat exchanger lifinyelela ku-65–70°C.

• Okubalulekile: Gwema amazinga okushisa angaphansi kuka-60°C (ukuvimbela i-gelatin ngaphambi kokujiya).

I-Aerator Eqhubekayo

• Setha ku-250–300% yokudlula.

• Imitha yokugeleza komoya: ibha engu-3–6, ehlungiwe kahle.

• Hlola ijika le-torque—iziqongo zibonisa isikrini esivalekile.

Ukugcwaliswa Kwesikhungo Somsebenzi Wokufaka Izimo Ze-3D

• I-Manifold ihlukanisa isisekelo sibe imibala engu-2-3, okwenza kube yi-marshmallow.

• Iphampu ye-peristaltic ivumela ukwengezwa okulinganiselwe kwezinongo ezizwela ukushisa (<45°C) kanye nombala.

• Qinisekisa ukuthi izilinganiso zezinga lokugeleza zihambisana neshidi leresiphi.

Imibala emine ikhishwa ibe yi-marshmallow roll eyodwa

• Izinga lokushisa lesikhunta lingu-45–48°C (ukuvimbela ukudabuka).

• Umhubhe wokupholisa: 15–18°C, isikhathi sokuhlala imizuzu engu-4–6, i-RH < 55%.

• Isivinini sebhande esivumelaniswe nomsiki ongezansi.

Igumbi lokususa uthuli (isitashi/i-icing)

• Abaqoqi bothuli abaphezulu naphansi babekwe ku-1.5–2 amagremu ngo-100 amagremu womkhiqizo.

• Ama-blade ajikelezayo asikwe abe ubude obungu-±1 mm.

• Umfutho wegumbi -25 Pa; ukukhishwa kwe-HEPA.

• Ukusebenzisa impuphu kusiza ukuvimbela ukunamathela nokugcina ikhwalithi yomkhiqizo.

Ukususwa kothuli/ukususwa kothuli oluningi

• Ummese wokudlidliza nomoya obuyela emuva ususa isitashi esiningi.

• Isitholi sensimbi esisemgqeni ngemuva kwesidlidlizi.

• Ukususwa kothuli okwengeziwe kusiza ukuvimbela ukunamathela nokuqinisekisa ubuqotho bomkhiqizo.

Ibhande lokomisa okuzenzakalelayo kanye nesistimu

• 25-35°C, umswakama <55%

• Umhubhe wokupholisa 12–15°C, imizuzu engu-6–8.

Ukupakisha

• Dlulisela ku-flow wrapper ngebhande lokusabalalisa.

• Inketho ye-MAP: Ukuhlanza okungu-N₂, O₂ <1%.

• Kuhlolwe ubuqotho besivalo (ukuhlolwa kokubola kwe-vacuum njalo ngemizuzu engama-30).

• Isigaba sokupakisha siyisinyathelo sokugcina enqubweni yokukhiqiza, sandisa isikhathi sokuphelelwa yisikhathi nokuqinisekisa ukuphepha kokudla.

Ulwazi Lokuphepha/Ikhwalithi

• Zonke izingxenye zokuthintana zensimbi engagqwali zingama-304 noma ama-316; imijikelezo ephelele ye-CIP/SIP.

• Amaphuzu Okulawula Abalulekile (CCP): Izinga lokushisa lokupheka, ukutholwa kwensimbi, ukuvalwa kwephakeji.

• Umphumela ojwayelekile: umugqa wokukhipha ongu-1.2 m, ongu-300–500 kg/h.