Gummy Candy Production Line Ultimate Guide: Tsvaga Maitiro Ekugadzira Gummy Bears

Maswiti eGummy ave achifarirwa nevanhu vanoda maswiti nekuda kwemaumbirwo awo akapfava uye mavara awo anopenya. Chinyorwa chino chichatsanangura michina chaiyo uye mitsetse yekugadzira inoshandiswa mukugadzira maswiti eGummy, pamwe nemarudzi emitsetse yekugadzira maswiti eGummy anodiwa kune akasiyana maswiti eGummy. Chichaburitsa zvakavanzika zvekugadzira maswiti eGummy uye mashandiro emitsetse yekugadzira maswiti eGummy. Michina yekugadzira maswiti eGummy inogona kugadzira maumbirwo matsva uye manakiro emaswiti eGummy, zvichitanga bhizinesi rako reGummy!

Kufarirwa kweGummy Candy mumusika

Maswiti eGummy anowanzoonekwa sechikafu chinonaka uye chiri nyore chinogutsa zvishuwo zvinotapira chete asiwo chinopa simba uye kuravira kwakanaka. Maswiti eGummy anonyanya kufarirwa, kunyanya pakati pevechidiki.

Mumusika, mhando dzakasiyana-siyana dzemabhurugwa nevagadziri vanopa mhando dzakasiyana dzemaswiti egummy ane manakiro akasiyana-siyana, maumbirwo, uye mafomura kuti zvigutse zvinodiwa nevatengi vakasiyana-siyana. Mamwe makambani akaunzawo maswiti anoshanda egummy, akadai seaya ane mavhitamini akawedzerwa, fiber, nezvimwe zvinhu zvine hutano, pamwe nemaswiti egummy akagadzirwa.

Sechikafu chidiki, maswiti egummy haangofarirwa nevana chete, asiwo anofarirwa nevechidiki nevakuru. Maswiti egummy anouya mumhando dzakasiyana-siyana dzemanufactures, pamwe chete nemagadzirirwo anoyevedza ekurongedza, achikwezva vatengi vemazera ese. Uyezve, nekuwedzera kweruzivo rwehutano nekudya, maswiti egummy ane shuga shoma uye asina shuga ari kuwedzera mukurumbira, zvichiwedzera musika. Musika wepasi rose wegummy waikosha pamadhora mabhiriyoni makumi maviri nematatu muna 2024 uye unotarisirwa kukura nekukura kwegore negore kweanopfuura 10.4% kubva muna 2025 kusvika 2034. Musika wepasi rose wegummy uri kuona kuwedzera kwemaswiti anoshanda egummy, zvichipa mabhenefiti ehutano kupfuura emaswiti echinyakare.

Mabheya eGummy Anonyanya Kutengeswa

Mabheya eGummy akakurumbira munharaunda nekuda kwekunaka kwawo, magadzirirwo awo, uye kukwezva kwavo kwenguva refu. Mabheya eGummy akatanga kuonekwa muGermany kuma1980, uye mukati mezana remakore, akawana mukurumbira mukuru pasi rose. Magadzirirwo awo anonaka anopa ruzivo rwakanaka rwekunzwa, nepo kuravira kwawo kwemichero kuchiita kuti afadze vana nevakuru zvakafanana. Mabhurocha anozivikanwa seHaribo akabatsira kusimudzira mabheya eGummy kusvika pakuzivikanwa kukuru. Nekuda kweizvozvo, anokwanisa kupa kuravira kwakakodzera uye kunzwa kwakakodzera, zvichiita kuti mabheya eGummy ave masiwiti emichero anotapira akakwana.

Maitiro ekugadzira maswiti eJelly akaita sei?

Michina inoshandiswa kugadzira masiwiti egummy akawanda inowanzo tevedzera maitiro akafanana neaya anotevera:

Kugadzirira: Zvinhu zvakaita sepectin kana gelatin, mvura, shuga, zvinonhuhwirira, uye kupenda, zvinogadzirwa uye zvinoyerwa zvichienderana neresipi yaunoda.

Kusanganisa: Zvinhu zvinosanganiswa mumudziyo mukuru wekusanganisa kana tangi. Musanganiswa wacho unodziiswa wokurunga kuti shuga inyunguduke uye chinhu chinoita kuti jelling agent (pectin kana gelatin) ishande. Zvinonhuwira nemavara zvinowedzerwa padanho iri.

Kubika : Musanganiswa uyu unodziiswa kusvika patembiricha yakatarwa kuitira kuti jelling agent iite gelatin. Danho iri rinokurudzira kuumbwa kwechimiro chakaita sejel muswiti yegummy.

Kugadzirisa uye Kutonhodza: ​​Mushure mekubika, musanganiswa unobvumirwa kutonhorera kusvika patembiricha yakakodzera. Munguva iyi, musanganiswa wemaswiti egummy unogadziriswa, izvo zvinobatsira kuwana magadzirirwo uye kugadzikana kwaunoda.

Kugadzira: Musanganiswa wemaswiti egummy unozoiswa mumuchina unonzi depositor. Muchina uyu unowanzova nema nozzles kana ma molds anoshandiswa kuburitsa musanganiswa wemaswiti egummy muzvimiro zvakasiyana, zvakaita semabheya, makonye, ​​kana michero. Muchina uyu unoita kuti musanganiswa wemaswiti egummy unyatsobudiswa muzvimiro.

Kutonhodza uye Kuisa: Kana musanganiswa wemaswiti egummy waiswa mumaforoma, unoiswa mugomba rinotonhodza kana bhandi rekufambisa. Izvi zvinobvumira maswiti kuti atonhodze uye arambe akaomarara, zvichiita kuti arambe akagadzikana.

Kubvisa Maswiti Uye Kuongorora: Kana masiwiti anyatsooma uye atonhodzwa, anobviswa muforoma. Izvi zvinogona kuitwa nemaoko kana nerubatsiro rwemuchina wekubvisa maswiti otomatiki. Masiwiti acho anozoongororwa kuti aonekwe kuti ndeemhando yepamusoro here, achitarisa kana paine zvikanganiso kana kuti asina kunaka.

Matanho aya anogona kusiyana zvichienderana nemidziyo chaiyo uye maitiro anoshandiswa nevagadziri vakasiyana. Zvisinei, chinangwa chikuru ndechekugadzira masiwiti akawanda zvinobudirira uku tichichengetedza mhando uye chimiro chakafanana.

Jelly Candy Production Line inoshanda sei?

Basa guru remuchina wekugadzira masiwiti nderekushandura otomatiki zvinhu zvakaita seshuga, guruu, mvura, uye manakiro/mavara kuita masiwiti ane chimiro chakafanana, magadzirirwo anochinjika, uye nguva yakagadzikana yekuzorora. Maitiro ese anogona kufungwa nezvawo sematanho matanhatu makuru: zvinoshandiswa → kufashaira → kunakirwa nekupenda → kudurura → kutonhora nekugadzira → kubvisa → kuomesa. Matanho aya anodzorwa nePLC uye anomhanya nguva dzose kana nguva nenguva.

Zvimisikidzo uye Kurapa Kwepamberi

Zvinhu zvakaoma (zvakaita seshuga, sirapu, gelatin/pectin/carrageenan, uye starch) zvinoiswa muweighing hopper kuburikidza ne vacuum suction kana elevator. Fomura yacho inotumirwa kubva kuMES kuenda kuPLC, ine chikanganiso che ≤±0.5%.

Makororo anofanira kunyikwa kare: anofanira kuzvimba mumvura yakachena pa60–70°C kwemaminitsi 20–30, oteverwa nedanho re "solution" pa85–90°C kwemaminitsi 20 kuti avhure makororo zvachose uye aderedze viscosity peak kumashure. Zvikasadaro, "muswe" kana "stringiness" zvichaonekwa panguva yekudurura.

Kubika Shuga

Shuga nemvura zvinotanga zvadziiswa mupoto inonyungudutsa shuga kusvika 106–108°C, zvichisvika pakunyungudika kweinenge 75%. Shuga inobva yaiswa mumuchina unobika shuga unopfungaira (kana tangi rekubikira revacuum) kuti ipfungaire pa105–115°C pasi pevacuum ye0.6–0.8 bar. Maitiro aya anoderedza hunyoro kusvika 12%–14% mukati memaminitsi 3–5, zvichidzivirira kusviba pakupisa kwakanyanya ukuwo zvichichengetedza viscosity ye1200–1800 mPa·s yekudurura inotevera.

Maitiro ekubvisa mvura kubva mumhepo anobvisawo mabhuru madiki, zvichiita kuti zviwedzere kujeka kweswiti yakapfava. Sisitimu yekudzoreredza hunyoro hwemhepo inochinja hunyoro hwemhepo kuita mvura inopisa inosvika 80°C iyo inodzoserwa mubhoyira, ichichengetedza simba rinenge 30%.

Kuravira, Kupenda, uye Kuisa Asidhi Pamhepo

Mushonga we gelatin une shuga yakabikwa unopinda mu "static mixer + online flavouring/acidification" module. Kuravira, kupenda, citric acid/malic acid, uye zvinhu zvinoshanda (mavhitamini, probiotics, nezvimwewo) zvinopinzwa kuburikidza nemapombi ekuyera servo pachiyero che 0.1%–1%. Nguva yekusanganisa ipasi pemasekondi gumi kudzivirira acidity yakawandisa kubva panzvimbo iyoyo kuti isakonzere kuvharika kwegelatin.

Kudurura uye Kuumba

Musoro wekudira weservo unoshanda se "metronome" yemutsetse wese wekugadzira. Unoshandisa pombi yegiya kana pombi yeplunger kuisa 85–90°C shuga syrup mumold nekururama kwe ±1%.

Kutonhodza uye Kuumba Kwekutanga

Chiumbwa ichi chinopinda mugomba rinotonhodza pa10–15°C kuburikidza neketani inotakura zvinhu. Kumanikidzwa kwemhepo kuri 0.8–1.2 kPa, zvichitonhodza tembiricha yeshuga kusvika 25°C mukati memaminitsi makumi matatu. Netiweki yegelatin inotanga kuumba skeleton inonamira, uye kushanda kwemvura (Aw) kunoderera kusvika 0.65–0.70, zvichidzivirira shuga kuti inamire kuchiumbwa.

Kuburitsa uye Kuendesa

Zviumbwa zvestarch: Monyorora wodedera 180°, uchiisa siwiti yakapfava muchidzitiro chinodedera chepasi kuti shuga neupfu zviparadzaniswe; starch inoomeswa pa60°C uye inoongororwa nechidzitiro chine mambure makumi matanhatu kuti ishandiswezve, nekurasikirwa kuri pasi pe2%.

Mhando dzeMitsetse Yekugadzira Maswiti eGummy - Pfupiso

Mitsetse Yekuisa Maswiti EGummy

Mitsetse yekuisira maswiti yakapfava inoshanda nguva dzose panguva yekugadzira zvinhu zvikuru uye nekudaro inozvigadzira yoga. Inobatsira kuvandudza mashandiro ayo uku ichideredza mari yevashandi nekuti haidi kuti mushandi avepo nguva dzese, kusiyana nedzimwe mhando dzinoda kuongororwa kakawanda mushure menguva yakati.

● Kukwanisa Kugadzira: 150–2000 kg/awa

● Zvakanakira: Mwero wepamusoro wekushanda; mhando inogara iripo; zvinodiwa zvishoma zvevashandi

● Mashandisirwo: Kugadzirwa kwemaswiti akapfava egelatin/pectin, maswiti akapfava ane mavara maviri/akazara, uye maswiti akapfava anoshanda zvakanaka.

Mitsetse Yekuzadza Maswiti Egummy

Mutsetse wakakwana wekuzadza maswiti wakapfava une sisitimu yekubika jelly, sisitimu yeFCA (kuravira, ruvara, uye acid) yekusanganisa nekusanganisa, muchina wekuisa maswiti une mabasa akawanda, mugero wekutonhodza, nemuchina wekuputira shuga kana mafuta. ● Kugona Kugadzira: 200–800 kg/h

● Zvakanakira: Kunyatsorongeka; nyore kukura; marara mashoma panguva yekugadzira

● Mashandisirwo: Kugadzirwa kwemaswiti egummy azere, maswiti evitamin gummy anobuda, maswiti ejelly gummy, uye maswiti egummy akatenderera

Jelly Candy Starch Molding Line

Muchina wekuisa starch mold unonyanya kushandiswa kugadzira masiwiti estarch gummy. Mutsetse wese unosanganisira kufashaira, kuumba, kuisa upfu otomatiki, kuisa (zvinokwanisa kuzadza, kuisa mavara maviri kubva kuruboshwe kuenda kurudyi, kana kuisa mavara maviri kubva kumusoro zvichienderana nezvinodiwa nevatengi), kupatsanura shuga nehupfu, uye masisitimu ekudzoreredza upfu.

● Kukwanisa Kugadzira: 200–800 kg/awa

● Zvakanakira: Kunyatsorongeka; nyore kukura; marara mashoma panguva yekugadzira

● Mashandisirwo: Kugadzirwa kwemaswiti egummy ejecha rakanyorova

Jelly Mogul Line

Jelly Mogul Line ikambani yekugadzira maswiti emhando yepamusoro, inoshanda otomatiki. Inoita zvemhando yepamusoro, zviri nyore kushandisa, inoshanda zvakagadzikana, uye inoburitsa zvakawanda. Iyo yose inosanganisira sisitimu yekicheni, mutsetse wekuumba, sisitimu yekutonhodza starch, sisitimu yekuunganidza nekudzoreredza starch, kupedzisa chigadzirwa chakapedzwa, uye masisitimu ekutsigira.

● Kukwanisa Kugadzira: 400–1500 kg/awa

● Mabhenefiti: Mwero wekuyerera kwesyrup unodzorwa nemazvo nehurongwa hwekudzora mafrequency anochinja-chinja, zvichiita kuti pave nekugadzikana.

● Mashandisirwo: Akakodzera kugadzira masiwiti akapfava ane starch, gelatin, carrageenan, gums dzakasanganiswa, uye mamwe masiwiti akapfava.

Mutsetse wekugadzira maswiti e3D Mould Jelly

Muchina we3D Jelly Candy Depositing Line unoisa maswiti akapfava unoshandisa mablister molds. Wakagadzirirwa kugadzira maswiti akapfava ane maumbirwo akaomarara uye magadzirirwo akaomarara. Unoshandisa mold inotenderera kuti uwane maumbirwo akaomarara uye akaomarara.

● Kukwanisa Kugadzira: 400–1500 kg/awa

● Mabhenefiti: Mwero wekuyerera kwesyrup unodzorwa nemazvo nehurongwa hwekudzora mafrequency anochinja-chinja, zvichiita kuti pave nekugadzikana.

● Mashandisirwo: Masiwiti akapfava e3D akadai semabhora emaziso, mabheya egummy, masiwiti emichero, uye masiwiti akaita semakatuni.

Ndeapi marudzi emaswiti egummy anogona kugadzirwa nemuchina wemaswiti egummy?

Unogona kushandisa kambani yedu yekugadzira maswiti ejeli kugadzira maswiti akasiyana-siyana ejeli: mabheya egummy, maswiti ejeli, maswiti epectin, bhinzi dzecarrageenan, nezvimwewo:

● Maswiti egummy akaita semoyo

● Masiwiti ejelly ball gummy

● Maswiti emubhawa

● Mabheya ane mapere

● Masiwiti egummy ane mativi maviri

● Maswiti eCola gummy

● Maswiti ePiramidhi

● Masiwiti emhando yepeya anobaya

● Masiwiti egummy akaita sedonati

● Nyemba dzejeli

Matambudziko Akajairika Mukugadzirwa Kwemaswiti eGummy

Dambudziko guru mukugadzirwa kwemaswiti egummy nderekunyatsotevedzera mabikirwo chaiwo; zvikasadaro, magadzirirwo nekuravira zvinodikanwa zvingasawanikwa. Kudzora tembiricha inyayawo, sezvo chero shanduko dzetembiricha dzinogona kukanganisa zvakananga kunaka kwechigadzirwa uye kufanana kwacho. Uyezve, kusashanda zvakanaka kwemidziyo, kusashanda zvakanaka, kana kukundikana kunogona kutungamira kunonoka kwekugadzirwa kana kusaenzana kwehukuru nechimiro chechigadzirwa. Uyezve, matanho ehutsanana nekuchengetedza anofanirwa kutevedzwa, sezvo njodzi yekusvibiswa inogona kukanganisa kunaka kwechigadzirwa, kunyanya mukutevedzera mitemo inodzora kugadzirwa kwechikafu nechingwa. Kuti tigadzirise matambudziko aya, kutarisisa kwakanyatsonaka, kuchengetedza michina, uye kutevedzera maitiro ekushanda akajairika kwakakosha kuti kuve nechokwadi chekugadzirwa kwemaswiti egummy nguva dzose uye emhando yepamusoro.

Mabhenefiti eMichina yekugadzira Maswiti eGummy

Kutenga tekinoroji itsva yekugadzira maswiti egummy kune zvakanakira zvakawanda, zvakaita sekuvandudza mashandiro uye mhando yechigadzirwa. Chekutanga, masisitimu aya anopa mwero wepamusoro we otomatiki, izvo zvinoderedza basa remaoko uye zvinovandudza kuvimbika kwemaitiro. Uyezve, anochengetedza kutonga pamusoro pezvinhu zvakakosha zvekushanda, zvakaita sekupisa, viscosity, uye kumhanya kwekukurunga, zvichiita kuti chigadzirwa chive chemhando yepamusoro.

1. Kushanda Nesimba & Kubuda Kwazvo: Mitsetse inogadzirwa otomatiki inogona kugadzira zvidimbu 8,000 kusvika 768,000 paawa, zvichienderana nemuenzaniso uye magadzirirwo.

2. Hunhu Hwechigadzirwa Hunogara Huchienderana: Masisitimu ega anovimbisa kutonga kwakaringana kwezvinhu zvinoshandiswa, tembiricha, nenguva, zvichikonzera magadzirirwo, chimiro, uye kunaka kwakafanana muchikamu chimwe nechimwe.

3. Kuchengetedza Mari: Kuderedzwa kwemari yevashandi nekuda kwekuita otomatiki kwekudya, kuisa, kuumba, uye maitiro ekubvisa.

4. Kuchengetedzwa Kwechikafu & Hutsanana: Simbi isina ngura, kugadzirwa kwemhando yepamusoro yechikafu, uye kubata otomatiki kunoderedza kusangana kwevanhu, zvichideredza njodzi dzekusvibiswa.

5. Rutsigiro rweNutraceutical & Specialty Gummies: Inokwanisa kugadzira magummies anotarisa hutano (semuenzaniso, mavhitamini, vegan, asina shuga) nekushandisa dosing chaiyo uye zvinhu zvakacheneswa.

Wedzera kukura kwebhizinesi rako nemidziyo yekugadzira magummies

Paunenge uchifunga nezvemichina yekugadzira magummies yebhizinesi rako, iva nechokwadi chekutsvaga michina mitsva, inoshanda zvakanaka, uye inogona kukura yezhizha. Masosi makuru muindasitiri anoratidza kuti kubatanidza ma essences mumasisitimu ega, akadai semichina yekubika nekuisa zvinhu, kunogona kuvandudza maitiro ekugadzira. Masisitimu ekutarisira edhijitari anogonawo kushandiswa kudzora tembiricha uye kuyera huwandu hwezvinhu zvinoshandiswa, kuve nechokwadi chekuti maswiti akapfava anogadzirwa nemichina akaenzana. Nzira dzekugadzira dzinochinjika dzinobatsira kupindura nekukurumidza kune shanduko mukudiwa uye zvinopihwa zvigadzirwa. Kudyara uku kwetekinoroji hakungodzikisi huwandu hwezvigadzirwa chete asiwo kunobatsira makambani kuramba achikwikwidzana mumusika unochinja nekukurumidza.

Tsvaga Mutengesi Akavimbika Kuti Utange Bhizinesi Rako reMaswiti eGummy!

Kubva muna 1989, tave nyanzvi mukugadzira starch. Tinopa mhinduro dzemhando imwe chete kubva pakubika maswiti akapfava kusvika pakuumba. Kusvika pari zvino, Yinrich yakabudirira kupa michina yemaswiti akapfava, michina yekurongedza maswiti akapfava, nedzimwe mhando dzemichina yemaswiti kune vatengi vari munyika dzinopfuura makumi matanhatu nenzvimbo pasi rose.

Semugadziri wemichina yekugadzira maswiti wepamusoro-soro , Yinrich akashongedzerwa zvakakwana kupa michina yekugadzira starch uye mazano ekugadzira anodiwa pakugadzira maswiti asina kupfava. Kana muine mibvunzo, ndapota shanyirai webhusaiti yedu yemichina yekugadzira maswiti asina kupfava kuti muwane ruzivo rwechizvino-zvino nezvechigadzirwa uye mhinduro dzakakwana. Tibatei nhasi kuti mutaure nechikwata chedu chehunyanzvi.

Mibvunzo Inowanzo bvunzwa

Mubvunzo: Ndezvipi zvishandiso zvinoshandiswa mukugadzira maswiti egummy?

A: Matangi ekusanganisa anowanzo shandiswa mumitsetse yekugadzira masiwiti ekutsenga chingamu nekuda kwekushanda kwawo kwakasiyana-siyana. Anoshandiswa pamwe chete neketero yekupisa kuti ive nechokwadi chekuti kupisa kuri kufashaira kwakakodzera, uye muchengeti (kana muchengeti wacho pachake, muchengeti wemasiwiti) kuti aise jelly mumaforoma akagadzirwa nerabha resilicone. Maforoma acho anobva atonhodzwa zvechisikigo asati abviswa, ogadzira chimiro chaanoda, senge bere, hove, nezvimwewo. Pakupedzisira, anopfuura nemugero wekutonhodza uye obva aputirwa nejira rekuisa.

Mubvunzo: Resipi yemaswiti inokosha sei mukugadzirwa kwemaswiti egummy?

A: Hunhu hwechigadzirwa chero chipi zvacho hunoenderana neresipi yacho, uye saizvozvowo resipi yakanaka yemaswiti inofanira kunge iriyo inosarudza kuravira kwayo, magadzirirwo ayo, nguva yayo yekushanda, nezvimwe zvinhu. Saka, resipi yakanaka yekuwedzera kutapira inoita kuti chinwiwa chigare zvakanaka, chifanane, uye hunyoro hunoramba huripo, zvichiita kuti chigadzike zvakanaka uye chive chakapfava chinodiwa kuti chigadzire mabheya emhando yepamusoro kana mamwe masiwiti.

Mubvunzo: Ndezvipi zvakanakira kushandisa muchina wekugadzira maswiti wegummy otomatiki?

A: Kushandisa muchina wekugadzira maswiti egummy otomatiki kune mabhenefiti akawanda, anosanganisira kushanda zvakanaka kwekugadzira, mhando yemaswiti egummy inogara iripo, uye mitengo yakaderera yevashandi. Iyi ndeimwe yenzira dzakavimbika dzekugadzira fudge yakawanda, sezvo michina inowanzo kuve nekutonga kwakanyatsojeka uye otomatiki.