Automated Toffee Production Line for Candy Manufacturing

Features:

The soft candy equipment line is a fully automatic complete plant for making high milk hard candies or toffees . 

Main Technical Specifications:

Production capacity: total 1000kgs/hour

Steam consumption: 450kgs/h

Electrical power consumption:  65kw

Main equipment：

A. Auto-weighing system (COOLMIX)-(AWS1200)  

Weighing system Highlight :YINRICH’s AWS COOLMIX offers automatic weighing , mixing and feeding of raw materials with inline transportation to one or more cooking units, without heating or pre-dissolving.        

Highlight:

● YINRICH’s AWS COOLMIX offers high accuracy, easy recipe selection, dosing of all types of raw materials by weight, and capacity ranging upto 5000kgs/h           

● Control system: The whole process is under an automatic version with PLC control system, and the touch-screen operating A sophisticated control system integrated the weighing cycles in recipe handling directly coupled to process parameters.

B. Rapid Dissolving System(RDS1200)

After weighed , the materials are blended and mixed in the mixing vessel . Once the total ingredients are fed into the vessel, after the mixing, no need to be heated. The batch mass is pumped by feed pump through a special heating exchanger and heated upto a required temperature at an adjustable counterpressure (which is called pressure dissolving).In this process ,the batch is heated up without evaporation and completely dissolved.  Then  it will goes to a flash-off chamber. 

Highlight:

● Sugar crystals are dissolved at an adjustable counterpressure by means of a self-developed pressure-holding valve. In the unit, the batch is heated up without evaporation ,but completely dissolved, and comes out a 70~90% syrup.

● Dissolving, no cooking. The whole dissolving process is short, the syrup will be no burnt-out under a relative low temperature. The syrup is clear and transparent .That is the core of making final good quality products.

● Energy saving upto 40% in the dissolving process under RDS system.

● Continuous production. All requirements for depositing /die-forming can be met.

C. Continuous rotor cooker with flash vacuum chamber  RT1000

We offers our customers a continuous rotor cooking system, suitable for sensitive masses ,such as milky hard candy, toffee, milky fondant, fruity masses,  and white caramel masses.

It is conceived ,in a particular, for a quick and gentle cooking process –under vacuum –of the milky masses.

Complete unit with the rotor cooker, evaporation chamber, and discharge pump for a gentle cooking process.

             

           

Advantages:

● Special contact-free scrappers avoid burns;

● Engineering and design allow long lifetime;

● Short product residence times due to minimized system content;

● High heating exchange efficiency;

● Easy and simple maintenance

● Highly sophisticated and accurate controls on color and flavor development for butterscotch

● PLC control

D. Dosing and Mixing Unit

It is an auto-blending system for the color, flavor, and acids which can produce out the stable-quality  candy products.

Highlight:

● Independent dosing cell;

● Mixed well; 

E. Stainless steel cooling belt system (SCB1000)

Highlight:The cooling belt is a continuous cooling/tempering unit equipped with stainless steel belt built into a stainless steel frame in sections of 2.5 or 5 meters.

The cooling conveyors can be supplied in different lengths and/or widths to meet various capacities. 

Each section is equipped with a water tempering system allowing the adjustment of various temperatures throughout the conveyor. This provides the possibility to gradually and smoothly cool down/temper the cooked mass to its ideal plasticity for subsequent forming in the die forming machine. Ploughs and water cooled egalising rolers take care of the kneading action in the belt. Release agent is continuously applied to stop the mass sticking to the belt.